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Machine vision imaging industry shifts away from CCD sensors

Go to Allied Vision Technologies

 

  Allied Vision transitional plan
On Semiconductor announce discontinuance of CCD Sensors
 
 

German manufacturer of high quality machine vision cameras, Allied Vision Technologies, has outlined its transitional plan as the imaging industry shifts away from large format CCD.

The industry shift has direct implications for Allied Vision Technology and specifically, its KAI sensor cameras. AVT's KAI sensor cameras feature high resolution, high performance CCD sensors that have been on the market for a number of decades, previously known as Kodak and Truesense. The sensor series was most recently purchased and owned by On Semiconductor, who have recently declared their intentions to cease manufacturing these sensors.

On Semiconductor attributed turbulent sales activity revealed in its own analysis as a key factor in its decision.

"As a result of this analysis we regret to announce discontinuance of our CCD products" - On Semiconductor

On Semi's decision to discontinue the KAI range of sensors reflects the growing industry trend to use the modern CMOS sensors. CMOS has made huge advancements in recent years and continues to evolve rapidly.

 
 

The Allied Vision GT series is a series of high performance machine vision cameras designed for imaging in extreme temperatures (from -20°C up to 65°C) as well as fluctuating lighting conditions.

The Prosilica GT cameras feature DC Auto Iris, as well as PoE and the latest CMOS sensor technologies making them ideal for a wide range of demanding applications including ITS & traffic imaging, machine vision, industrial inspection, security, surveillance, military applications and more.

Four of Allied Vision GT models with On Semi KAI sensors have recently been discontinued and are replaced with models using the Sony Pregius sensors. The specifications of the new cameras are not identical but the performance in many ways is as good if not better.

 
     
 

The AVT GT 6600 with a KAI-29050 is being replaced by the GT6400 with a sony IMX342 sensor,
so lets take a look at the performance transition this offers:

 

 
 
Comparing the Prosilica GT 6600 with the new Prosilica GT 6400:
 
 
Model
Prosilica GT 6600* Prosilica GT 6400  
 
Sensor
On Semi KAI 29050 (CCD) Sony IMX342  
 
Resolution
6576 x 4384 (28.8 MP) 6480 x 4860  
 
Pixel Size
5.5 µm x 5.5 µm 3.45 µm x 3.45 µm  
 
Sensor Format
type 35mm Type APS-C  
 
Frame rate
4 fps 3.82 fps  
 
Quantum efficiency at 529 nm
40% | 31% 65%  
 
Power consumption
6.6 W at 12 VDC; 8.1 W PoE 5.4 W at 12VDC; 6.7 W Poe  
    *Discontinued    
         
 
Comparing the Prosilica GT 4907 with the new Prosilica GT 5400:
   
 
Model
Prosilica GT 4907* Prosilica GT 5400  
 
Sensor
On Semi KAI-16070 Sony IMX387 (CMOS)  
 
Resolution
4864 x 3232 (15.7 MP) 5472 x 3084 (16.8 MP)  
 
Pixel Size
7.4 µm x 7.4 µm 3.45 µm x 3.45 µm  
 
Sensor Format
Type 35mm Type 4/3  
 
Frame rate
7.6 fps 7.14 fps  
 
Quantum efficiency at 529 nm
46% | 34%

65% | 58%

 
 
Power consumption
7.7 W at 12 VDC; 9.5 W PoE 5.2 W at 12VDC; 6.7 W Poe  
    *Discontinued    
         
 
Comparing the Prosilica GT 4905 with the new Prosilica GT 5400:
   
 
Model
Prosilica GT 4905* Prosilica GT 5400  
 
Sensor
On Semi KAI-16070 Sony IMX387 (CMOS)  
 
Resolution
4896 x 3264 (16 MP) 5472 x 3084 (16.8 MP)  
 
Pixel Size
5.5 µm x 5.5 µm 3.45 µm x 3.45 µm  
 
Sensor Format
Type 35mm Type 4/3  
 
Frame rate
7.6 fps 7.14 fps  
 
Quantum efficiency at 529 nm
46% | 34%

65% | 58%

 
 
Power consumption
7.7 W at 12 VDC; 9.5 W PoE 5.2 W at 12VDC; 6.7 W Poe  
    *Discontinued    
         
         
 
 

 


The new Sony Pregius CMOS sensor equivalents offer several advantages over the previous KAI CCD models resulting in outstanding image performance. These include:
-- higher quantum efficiency
-- higher dymanic range
-- greater spatial resolution ...

Here to advise
The replacement CMOS sensors have differences to the previous CCD sensors. For example the pixel size for the CMOS sensors is considerably smaller nwhich will affect the requirement for the optics. Adept understands that, replacing current CCD-based systems with CMOS technology may require advice and support from us.

Please call us for a conversation.
   
 

Need a price or more information? Please email Adept us or call our offices

Perth (08) 9242 5411 / Sydney (02) 9905 5551 / Melbourne (03) 9384 1775

Adept Turnkey Pty Ltd Smarter Imaging for Better Lives. Distributor of AVT in Australia and New Zealand

 
 


 

 

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